Targeting Zero Overlook with 360° Inspection
Even metal components requiring visual inspection of whole surfaces can be inspected in 5 seconds. Defects with a depth of 0.3 mm are accurately detected.
Automated visual inspection system for casting/forging components
Lulimo H
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Our proprietary Multi Angle Multi Shot system enables complete inspection for microscopic defects in a cycle time of just 5 seconds with zero overlook.
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An integrated transfer system allows continuous high-speed processing of components from loading to inspection and finally unloading.
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Shot blasting marks are removed by our proprietary image processing, enabling the detection of hidden defects.
Detectable defect sizes
Component sizes
Inspection cycle time
System size
Power supply, utilities
Dents, scratches, underfills, surface roughness and other defects that are at least 0.3 mm deep and 0.5 mm wide
150 (W) x 200 (D) x 150 (H) mm, maximum weight of 3 kg
Approx. 5 seconds per component May vary depending on inspection conditions
3,871 (W) x 1,120 (D) x 2,248 (H) mm, weight of approx. 2,500 kg Not including tower lamp
200 V AC, 3-phase 50 A, air supply
Examples of targeted components
Direct injection parts
connecting rod
Hub bearing
Hub
Cross joint
yoke
pulley
Rocker arm
Please contact us for inspection needs other than those listed. We will check the information and respond.
Defects detectable with a depth of
0.3 mm or more
Issues including ironing marks, scrubbing marks, dents, pits, underfills, die attributable defects and surface roughness/unevenness with a depth of 0.3 mm or more can all be detected at high speed.
Examples of targeted components
Solve labor shortage
Prevent overlook
Reduce excess detection
Improve quality & reliability
Advantages of introduction
Customer Voise
Inspection
All inspection processes are performed automatically inside the system.
STEP
2
Loading
We are able to design automatic loaders that can handle a wide range of components as optional units.
STEP
3
Surface inspection
Components loaded into the system are automatically transferred to the first inspection unit. This unit is equipped with 17 cameras that are used to capture images for inspection. The images are then compared with the masters using our proprietary image processing technologies, enabling the detection of defects.
STEP
1
Registration of master images
Master images of approved components can be created in just a few minutes. Comparison with these masters enables even components with large tolerances to be inspected with great accuracy.
STEP
4
Reversal
STEP
5
Rear Inspection
STEP
6
Separation and unloading
Once image capturing is completed for components in the inspection unit, their front and rear surfaces are reversed. They are then transferred to the second inspection unit.
Images of the rear surfaces are captured in an inspection unit similar to that used in step 3. These images are also compared to the masters.
After inspection is completed, accepted and rejected components are judged and sent to their respective unloaders for discharge.
Monitors displayed inspection results
Images with detected defects are displayed in red frames
Enlarged views of defect sites
Defect areas are marked with yellow
Inspection histories are
displayed in a list view
SCREEN Holdings Co., Ltd.
Inspection & Measurement
Kyoto
Furukawa-cho 322, Hazukashi, Fushimi-ku,
Kyoto 612-8486
TEL : +81-75-931-7818 / FAX : +81-75-931-7826
Tokyo
7th Floor, Yamatane Bldg., 2-21 Etchujima 1-chome, Kotoku, Tokyo 135-0044
TEL：+81-3-4334-7977 / FAX :+81-3-4334-7978
